Person and Object Detection

Modern production systems must reliably detect people and respond appropriately, even when people are obscured, making unusual movements, or when unknown objects are present. Fraunhofer IKS develops modular safety solutions for this purpose. These solutions enable companies to safely and reliably deploy and test AI-enabled perception even in dynamic production environments.

Safety as enabler for industrial AI adoption

Fraunhofer IKS’s approaches to reliable person detection offer:

  • Robust detection
  • Context-aware interpretation
  • Safe real-time responses
  • Demonstrable assurance of AI systems

This allows companies to take advantage of the efficiency gains through AI; while ensuring safe, validatable, and trustworthy deployment in industrial production environments.

Safety thus becomes the bridge between innovation and industrial adoption. This bridge is particularly important for Physical AI – AI-enabled machines, robots, and autonomous systems that share workspaces with people. The future of industrial AI depends not only on what these systems can achieve, but also on how reliably and transparently they can be tested, validated, and trusted in real-world operation.

Fraunhofer IKS is conducting research on various approaches and methods that complement one another but can also be used independently of one another:

Safety Net

ODD Assist Agent

PROWL: Zero-Shot Detection

Dynamic Safety Logic

 

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Fraunhofer IKS Safety Net: Greater safety with redundant person detection

The Fraunhofer IKS Safety Net describes our modular approach to AI-based perception systems. According to the demands of the actual scenario, it flexibly combines different detection methods, including object and body-part detection, depth and motion analysis, and out-of-distribution detection, together with a precisely calibrated multi-camera system designed for optimal coverage of the production environment. This redundant architecture makes it possible to reliably identify edge cases in which conventional person detection models often fail, such as unusual poses, partial occlusions, unknown objects, or complex interaction scenarios.

The Fraunhofer IKS Safety Net therefore provides the foundation for demonstrably validating and verifying safe, flexible AI systems in dynamic production environments. It integrates perception, contextual assessment, uncertainty analysis, and safety logic throughout the entire lifecycle—from development and integration to operation.

© Fraunhofer IKS

ODD Assist Agent: Evaluate operating conditions

© Fraunhofer IKS

To assess safe operating conditions, we use our ODD Assist Agent, which enables LLM-based analysis of the Operational Design Domain (ODD). This makes safety-relevant contextual information explainable, auditable, and usable in industrial applications.

You can find out more about the ODD Assist agent in the following blog acticle.

How to ensure safe operating conditions around robots?- ODD Agent for Industrial Automation using LLMs

PROWL: Detecting unknown objects without retraining

With PROWL, we integrate an efficient zero-shot out-of-distribution object detection and segmentation method that detects known and novel / unknown objects – without model training, fine-tuning, or extensive data annotation. PROWL can be integrated quickly for new application domains for not only reliably detecting persons but also novel industry specific objects (e.g, new robots) as well as potential threats from unknown objects without any model training efforts. It significantly reduces false alarms, and operates with low latency directly on mobile robots or edge devices.

Paper: Finding Dino: A Plug-and-Play Framework for Zero-Shot Detection of Out-of-Distribution Objects Using Prototypes

Dynamic safety logic: Flexibly adjust safety zones

On the path toward flexible production, we integrate AI-enabled perception into Dynamic Safety Logic tailored to actual shop-floor conditions. Safety zones can be defined as needed, calculated in real time, and adjusted based on distance, movement, and classification (human versus machine). As a result, a robotic application is slowed down or stopped only when a person actually approaches a safety-critical zone – not when a machine does. The entire chain, from sensing and processing to visualization and safety-related response, operates in real time, follows a modular design, and can be transferred to different production environments.

Benefits for industry

  • Increased productivity: adaptive robot responses enable higher operating speeds while maintaining safe operation.
  • Reduced engineering effort: safety zones are configured in software without mechanical modifications.
  • High flexibility: rapid reconfiguration for changes in products and orders, transferable across different systems and workspaces.
  • Safe human–machine interaction: reliable, rapidly deployable safety logic prevents accidents and increases employee confidence.
  • Demonstrably assured AI deployment: AI components and systems can be validated, verified, and assessed against regulatory requirements.
  • Future-ready design: a modular architecture, real-time capabilities, and configuration to support efficient and scalable production systems on their way to certification

Our other core competencies

In addition to Person and Object Detection, we also focus on the following topics:

Robust AI: Uncertainty Estimation

​FAST -Feedback-guided Automation of Sub-tasks

 

Industrial Sensors

The automation of production requires reliable systems for the real-time monitoring and control of processes. Visit Industrial Sensors to learn more about our focus areas and the various projects Fraunhofer IKS is working on.

​Modular Concept Learning

Standards for AI, Safety and Automation

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